CNC Belt Grinding Machine 2MK5950/H

SKU: CNC Belt Grinding Machine 2MK5950/H Category:
Product details
◆ This machine belongs to the category of surface finishing, which is used to improve the surface roughness of the workpiece. The shape accuracy is guaranteed by the milling of the previous process.
◆ It belongs to flexible grinding. Because of the control of the servo pressure shaft, the contact wheel drives the belt to continuously adjust the grinding force to make it constant, also known as constant force grinding.
◆ “6+1” axis control technology: 6 axes (X\Y\Z, A\B\C) linkage +1 servo pressure axes.
◆ Typical machining parts: steam turbine blades, see the figure below.
产品详细介绍 ◆ 本机床属于表面光整加工范畴,用于提高工件表面粗糙度,其形状精度由上道工序铣削保证。 ◆ 属于柔性磨削,因为有了伺服压力轴的控制,接触轮带动砂带不断调整磨削力,使之恒定,又称恒力磨削。 ◆ “6+1”轴控制技术 :6轴(X\Y\Z,A\B\C)联动+1个伺服压力轴。 ◆ 典型加工件:汽轮机叶片,见下图。
At present, most of the blade polishing is hand-polished, which is labor intensive and difficult to guarantee. As the size of the workpiece is getting larger and larger, the manpower is no longer competent. The domestic key blade manufacturers purchase imported equipment for processing, the equipment is expensive, the cost is high, the technology is complicated, especially the programming requirements are high, and the foreign technical services are often not guaranteed. Therefore, the price/performance advantage is self-evident and can completely replace imports.

Project

Parameter

WorkbenchSize (width × length), mm460×2870
Maximum load, kg300
Structural parametersHeadstock – tailstock center height, mm260
Contact wheel center to work surface distance, mm0~660
AAxle taper taperMohs4#
BAxle taper taperMohs3#
CAxle taper taperMohs3#
Processing blade rangeThe maximum length,mm1850
Maximum width,mm500
Maximum weight,kg150
Motion axis travelXTo (left and right),mm1920
YToward (before and after),mm500
ZTo (up and down),mm400
AShaft rotation,°360
BShaft swing,°±45
CShaft swing,°±80
Grinding headBelt length,mm3500
Belt width,mm10~50
Abrasive belt maximum line speed, m/s30
Contact wheel diameter,mmФ40~300
Contact wheel width,mm10~50
Grinding head motor power,kW3
Motion axis accuracyPositioning accuracy of linear motion axes(X/Y/Z),mm0.042/0.025/0.022
Repeated positioning accuracy of linear motion axes(X/Y/Z),mm0.020/0.015/0.012
Positioning accuracy of the rotary motion axis(A/B/C),〃28/28/28
Repeated positioning accuracy of the rotary motion axis(A/B/C),〃16/16/16
Motion axis speedX、Y、ZAxis fast moving speed,m/min20
AAxis fast speed,r/min65
BAxis fast speed,r/min12
CAxis fast speed,r/min20
Pressure shaftResponse accuracy,%±10
Response pressure,N50~200
Response time,s0.1
Pressure shaft stroke,mm50
Power and air supplypower supply380V,50Hz
Machine input power, kW20
Air source pressure, MPa0.5~0.7
otherGrinding machine dimensions (length × width × height), cm552×287×270
Grinding net weight, kg7800