CNC Belt Grinding Machine 2MK5950/H
Product details
◆ This machine belongs to the category of surface finishing, which is used to improve the surface roughness of the workpiece. The shape accuracy is guaranteed by the milling of the previous process.
◆ It belongs to flexible grinding. Because of the control of the servo pressure shaft, the contact wheel drives the belt to continuously adjust the grinding force to make it constant, also known as constant force grinding.
◆ “6+1” axis control technology: 6 axes (X\Y\Z, A\B\C) linkage +1 servo pressure axes.
◆ Typical machining parts: steam turbine blades, see the figure below.
At present, most of the blade polishing is hand-polished, which is labor intensive and difficult to guarantee. As the size of the workpiece is getting larger and larger, the manpower is no longer competent. The domestic key blade manufacturers purchase imported equipment for processing, the equipment is expensive, the cost is high, the technology is complicated, especially the programming requirements are high, and the foreign technical services are often not guaranteed. Therefore, the price/performance advantage is self-evident and can completely replace imports.
Project | Parameter | |
Workbench | Size (width × length), mm | 460×2870 |
Maximum load, kg | 300 | |
Structural parameters | Headstock – tailstock center height, mm | 260 |
Contact wheel center to work surface distance, mm | 0~660 | |
AAxle taper taper | Mohs4# | |
BAxle taper taper | Mohs3# | |
CAxle taper taper | Mohs3# | |
Processing blade range | The maximum length,mm | 1850 |
Maximum width,mm | 500 | |
Maximum weight,kg | 150 | |
Motion axis travel | XTo (left and right),mm | 1920 |
YToward (before and after),mm | 500 | |
ZTo (up and down),mm | 400 | |
AShaft rotation,° | 360 | |
BShaft swing,° | ±45 | |
CShaft swing,° | ±80 | |
Grinding head | Belt length,mm | 3500 |
Belt width,mm | 10~50 | |
Abrasive belt maximum line speed, m/s | 30 | |
Contact wheel diameter,mm | Ф40~300 | |
Contact wheel width,mm | 10~50 | |
Grinding head motor power,kW | 3 | |
Motion axis accuracy | Positioning accuracy of linear motion axes(X/Y/Z),mm | 0.042/0.025/0.022 |
Repeated positioning accuracy of linear motion axes(X/Y/Z),mm | 0.020/0.015/0.012 | |
Positioning accuracy of the rotary motion axis(A/B/C),〃 | 28/28/28 | |
Repeated positioning accuracy of the rotary motion axis(A/B/C),〃 | 16/16/16 | |
Motion axis speed | X、Y、ZAxis fast moving speed,m/min | 20 |
AAxis fast speed,r/min | 65 | |
BAxis fast speed,r/min | 12 | |
CAxis fast speed,r/min | 20 | |
Pressure shaft | Response accuracy,% | ±10 |
Response pressure,N | 50~200 | |
Response time,s | 0.1 | |
Pressure shaft stroke,mm | 50 | |
Power and air supply | power supply | 380V,50Hz |
Machine input power, kW | 20 | |
Air source pressure, MPa | 0.5~0.7 | |
other | Grinding machine dimensions (length × width × height), cm | 552×287×270 |
Grinding net weight, kg | 7800 |